Products · Real-Time Coal Quality Inspection

ECVT Colins

Electrical capacitance volume tomography applied to bulk coal. Moisture content, ash fraction, and density variations resolved non-invasively as coal moves through bunkers, chutes, and stockpiles — without sampling, contact, or process interruption.

Real-time
Continuous quality monitoring
Zero
Sample extraction required
In-line
Bunker, chute & stockpile deployment
Sub-fF
Capacitance resolution in bulk solids
The instrument

A field-deployable ECVT system for continuous coal quality assessment.

ECVT Colins is a real-time coal quality inspection instrument, built directly on Material Inspection research rather than the process-imaging line. Its planar and conforming sensor geometries come from research into which configuration reads best through flat versus curved structures, and that same framework's proven extension to bulk permittivity mapping — reading moisture distribution through packed granular media — is the direct precedent for grading moisture, ash fraction, and density through a bulk coal mass without extracting a sample.

The instrument mounts externally on bunker walls, chute sections, or conveyor transfer points. No penetration, no contact with the coal stream, no sampling probes. T-configuration CMOS switching — an architecture engineered specifically to strip stray capacitance out of ECVT hardware — eliminates parasitic signal at the circuit level, exposing the genuine dielectric contrast between moisture, ash, and carbon content at sub-femtofarad precision, a signal magnitude standard capacitance systems cannot resolve in dense bulk solids.

The same dielectric-contrast principle has been field-validated in bulk mineral processing, where real-time column flotation monitoring of sulphide ore used a multi-channel capacitance sensor to track solids concentration through the collection zone as collector and frother dosing changed. ECVT Colins applies that same real-time, non-sampling compositional read to coal — continuous, non-destructive grading in place of manual sampling and laboratory assay.

The measurement chain

From exterior electrode to quality data — without sampling the coal.

01
Sensor placement
Planar or conforming electrode array mounted on the exterior of the bunker, chute, or conveyor housing. No drilling, no contact with the coal stream.
02
Parasitic cancellation
T-configuration CMOS switching eliminates parasitic stray capacitance at circuit level — exposing genuine dielectric contrast in dense bulk solids at sub-femtofarad precision.
03
Dielectric mapping
Differential capacitance measurement resolves moisture, ash, and carbon content by their distinct permittivity signatures within the coal mass.
04
Quality output
Continuous volumetric map of moisture, density, and composition gradients — streamed to plant quality control systems in real time.
Deployment points

Where ECVT Colins is deployed.

Coal Bunkers & Silos

Continuous moisture and density monitoring as coal is drawn down — catching stratification and moisture pockets before they reach the boiler.

Conveyor Transfer Points

In-line quality assessment at transfer chutes, without slowing throughput or extracting samples.

Stockpile Moisture Mapping

External sensor arrays profile moisture gradients through open or covered stockpiles.

Blend Verification

Real-time confirmation that blended coal streams meet target composition before entering the boiler feed.

Contamination Detection

Density and permittivity anomalies flag tramp metal, rock, or other foreign material in the coal stream.

Power Plant Fuel Intake

Continuous quality grading at the fuel intake — replacing periodic manual sampling with real-time data.

Technical specifications

Key performance parameters.

  • Media: Bulk coal — bunkers, chutes, conveyors, stockpiles
  • Capacitance precision: Sub-femtofarad in dense bulk solids
  • Switching: T-configuration CMOS; parasitic cancellation at circuit level
  • Measured properties: Moisture content, ash fraction, density gradients
  • Access required: External mount only — no sampling, no contact with coal stream
  • Installation: External clamp-on; no penetration; no process interruption
  • Deployment: In-line, continuous, portable field unit
  • Output: Volumetric permittivity map; moisture/ash/density distribution data
The Field

Material Inspection

The science behind ECVT Colins — sub-femtofarad sensing in dense solid media, dielectric composition analysis, and non-destructive testing applied to bulk materials and structural components.

Explore the Specialty
Get in touch

Deploy ECVT Colins in your coal handling process.

Talk to our team about bunker and chute specifications, sensor placement, and integration with plant quality control systems.